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1. Introduction on microencapsulation

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💫 Short Summary

The webinar introduces microencapsulation with speakers from France, the USA, and the UK, covering different types, applications, costs, and markets. The process involves immobilizing and protecting substances through various techniques like spraying and emulsions. Encapsulation has diverse applications in pharmaceuticals, nutraceuticals, foods, and consumer products, offering controlled release and stabilization benefits. Factors impacting encapsulation costs include materials, design, process, and regulatory aspects. Considerations for storage, packaging, and shipping are crucial, with a focus on economy of scale and strategic design for efficient production. Attendees are encouraged to register for future webinars on the topic.

✨ Highlights
📊 Transcript
Introduction to Microencapsulation Webinar.
00:24
The encapsulation research group has been active for over 30 years, hosting workshops and training schools.
Collaboration within the group has led to projects like encapsulation for health, involving SMEs, universities, and research facilities in Europe and South America.
The webinar covers different types of encapsulation, applications, costs, and markets.
Viewers can register for upcoming seminars on the group's website.
Importance of Microencapsulation in Cell Structuration
04:55
Microencapsulation is defined as entrapping an active ingredient in a micro particle.
Encapsulation is crucial for immobilization and structuration of cells, aiding in protection and mass transfer.
Different forms of encapsulation include liquid core with a shell and solid with a coating.
Encapsulation is used in cheese ripening to introduce and release enzymes effectively, and in preserving probiotic cells during high-temperature extrusion.
Overview of encapsulation process in various industries.
09:24
Encapsulation plays a key role in aquaculture by converting nutrients into forms suitable for fish.
The process involves steps such as incorporating actives into capsules and solidifying them.
Techniques like emulsions and suspensions are used based on the solubility of the active ingredient.
Classification of encapsulation technologies should consider specific equipment and techniques for best results.
Classification of spraying processes in the video segment.
11:42
Different methods of solidification discussed, such as spray drying and injecting solutions into warm or cool air.
Techniques highlighted to control droplet size, including applying electro potential or using centrifugal force.
Use of alginate in forming hydrogels through cross-linking mentioned.
Concept of coextrusion allowing for a wide range of materials to be used for core and shell of products.
Making emulsions using microfluidic technology.
15:42
Liquid injected into a capillary to form droplets for creating nano emulsions with small droplets and solidifying them for encapsulation.
Methods for making emulsion capsules mentioned include solvent evaporation and polymer dispersion.
Coating particles in air to encapsulate them, with details on preventing agglomeration.
Techniques for moving particles during the coating process highlighted, such as using a fluid bed or mechanical systems like rotating drums.
Encapsulation process overview.
21:56
Process involves spraying powder and binder, coating particles, and extrusion to form spherical particles.
Different polymers, including food and non-food grade, can be used for different applications.
Modifications like fillers, surfactants, and additives can be added for customization.
Scale-up considerations important for cost and technical feasibility.
Key Highlights of Encapsulation Process
24:24
The process involves selecting probiotics, enhancing encapsulation efficiency, and promoting absorption in the intestine.
Factors like formulation components and capsule design impact probiotic survival during storage and release in the intestine.
An interesting application is the 'Camacho Draw,' where capsules release aphrodisiacs when broken.
Denis Poncelle stresses the importance of considering various factors in encapsulation processes for effective outcomes.
James Oxley discusses the applications and costs of microencapsulation.
27:15
Microencapsulation is utilized in pharmaceuticals, cosmetics, fragrances, and food products for enhanced shelf life and stability.
Understanding art, science, and industrial proprietary information is crucial in microencapsulation.
James Oxley, a staff scientist with 16 years of experience, emphasizes the importance of these three categories.
The wide range of products that benefit from microcapsules highlights their versatility and effectiveness.
Applications of microencapsulation in various industries.
29:14
Canon and Pfizer utilize microencapsulation in pharmaceuticals and agricultural products.
The process converts liquids to solids, separating reactive components, as seen in carbonless copy paper.
Microencapsulation is used to protect sensitive substances from oxidation, extending shelf life and preventing malodorous side effects.
Wide range of applications include nutritional beverages, antimicrobials in paints and coatings.
Uses of Encapsulation in Pharmaceuticals and Functional Foods.
32:33
Encapsulation is utilized to hide odors and tastes, control the release of active ingredients, prevent crystallization, and target specific areas of the body with drugs.
It can involve solids, liquids, or gases, with examples such as encapsulated omega-3s in peanut butter and encapsulated carbon dioxide in pop rocks.
Limitations and exceptions exist depending on the material and application being encapsulated.
Applications of microencapsulation in pharmaceuticals and nutraceuticals.
35:29
Microencapsulation is utilized in pharmaceuticals for controlled release, taste masking, and improving patient compliance by increasing bioavailability and reducing dosage.
In nutraceuticals, microencapsulation helps maximize patient compliance and bioavailability for efficient nutrient absorption.
Enteric release is essential in both pharmaceuticals and nutraceuticals to protect drugs and nutrients from stomach degradation.
Microencapsulation also allows for drug stabilization, eliminating the need for refrigeration during distribution.
Importance of release and stabilization in microencapsulation.
38:10
Various applications include pharmaceuticals, nutraceuticals, foods, and beverages.
Examples include leavening agents in microwavable products and Omega-3 peanut butter.
Different methods are used to encapsulate flavors and fragrances to achieve burst or triggered release.
Application extends to cosmetics for controlled release fragrances and cosmeceutical ingredients to enhance efficacy and bioavailability.
Applications of Microencapsulation in Consumer Products and Agriculture.
41:14
Microencapsulation is used in cosmetics, paints, and coatings to control the release of active ingredients.
Benefits include improved product appearance, odor control, and enhanced functionality such as self-healing and corrosion resistance.
The technology has enabled the development of new products like e-ink and Amazon Kindle.
In agriculture, microencapsulation is applied to pesticides, fertilizers, herbicides, and animal feed for controlled release, leveraging technology from carbonless copy paper.
Applications of Encapsulation Technology
43:18
Encapsulation technology is used in human foods, veterinary medicine, and animal feed to control release and improve safety for handling materials.
It stabilizes ingredients for better dietary requirements and bioavailability.
Industrial applications include energy and military use, with specialized solutions for extreme temperatures.
Challenges include protecting against water, oxygen, and heat, with a trend towards smaller capsule sizes.
Factors impacting encapsulation costs.
46:22
Encapsulation costs are divided into categories including materials, capsule design, process, shipping, storage, and regulatory aspects.
Considerations for core and shell materials, processing aids, and pre-processing costs are essential.
Design trends show that costs increase as capsule size decreases, requiring more energy and longer coating times.
Key highlights in the process of making capsules.
49:54
Factors to consider include design, process availability, scale, and cost.
Choice between batch and continuous processes impacts expenses.
Hosting considerations include utilities, manpower, and waste disposal.
Economies of scale play a role in cost efficiency.
Key considerations for storing, packaging, and shipping micro capsules include facility size, packaging type, and adherence to regulations.
52:21
Climate control and cold chain may be necessary to prevent product damage during transportation.
Different industries have varying regulations, with pharmaceutical companies often facing higher costs due to GMP requirements.
The use of approved materials and proper equipment maintenance are essential.
Hidden costs like general administrative expenses, quality control, waste disposal, and maintenance contracts can significantly impact overall production costs.
Factors affecting the cost of making capsules.
55:21
Fluid bed coating costs increase for smaller capsules due to higher surface area and longer processing time.
Co-extrusion with a powdered bed results in lower costs due to decreased flow rate.
Different shell materials and coating methods impact cost, with alginate beads costing three times more than gelatin.
Emulsion-based capsules like coastervation have different cost considerations based on drying method and batch size.
Importance of batch size and economy of scale in production.
57:21
Strategic approach in designing capsules involves considering key parameters like size, payload, morphology, materials, and process.
Discourages the 'shotgun' approach of trying to incorporate multiple inputs at once, as it often leads to failure.
Suggests starting with a specific parameter and adjusting others accordingly to achieve the desired outcome.
Mentions additional resources for further information on microencapsulation applications and research globally.
Conclusion of webinar with presentations by James Oxley and Damie Sponsor Lame.
01:01:08
Viewers urged to register for future webinars on Buy Encapsulation network.
Recording of webinar to be available within 48 hours for viewing.
Thanks extended to James and Denise for their presentations, viewers invited to ask questions or contact presenters via email.
Session closes with gratitude for attendees and anticipation for next webinar.