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You're Doing it Wrong | 8 Ways to Mess Up Adding Filler to a Weld Pool

85K views|1 years ago
💫 Short Summary

The video emphasizes the importance of correctly identifying and maintaining a proper weld pool in aluminum welding. It provides guidance on recognizing the correct diameter of the pool, adjusting amperage levels, and avoiding premature filler addition. Post-flowing to prevent oxidation of tungsten and controlling heat and filler application are crucial for quality. Trusting your eyes, avoiding q-tipping, and practicing different welding styles are key to creating a precise and single weld pool. Regular maintenance of tungsten and addressing common mistakes are encouraged for improving welding skills.

✨ Highlights
📊 Transcript
Importance of Proper Weld Pool Identification in Aluminum Welding.
01:41
The segment emphasizes the need to correctly identify a proper weld pool in aluminum welding.
It explains the stages of the evolution of an aluminum weld pool, starting from the cleaning stage to the formation of a reflective pool.
Detailed guidance is provided on recognizing the correct diameter of the weld pool before adding filler.
Adjusting amperage levels and avoiding premature filler addition is crucial for successful welding outcomes.
The importance of post-flowing in welding for preventing oxidation of tungsten and achieving a smooth weld pool is highlighted.
03:17
Avoiding lifting the torch during welding and maintaining the right distance between the tungsten and base metal are crucial for control and quality.
The role of the welder in controlling heat and the welding machine is emphasized.
Examples are provided of how timing and filler application affect weld pool formation and quality.
Importance of controlling the welding machine for quality welds.
07:37
Trust your eyes to ensure a correct weld pool before adding filler.
Avoid leaving filler near the arc until it is time to add it to the weld pool.
Q-tipping can result in a messy weld pool, resembling a war zone.
Regularly check for and address q-tipping to maintain welding quality.
Importance of maintaining a proper weld pool during welding.
10:20
Emphasizes the need to replace contaminated tungsten and re-sharpen it for optimal results.
Different welding styles contribute to creating the proper weld pool, with variations in speed and control.
Goal is to create a single proper weld pool with precise filler placement.
Common mistakes made during welding are highlighted, encouraging viewers to practice and gain hands-on experience for skill improvement.